flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

3D printing for construction advances in Germany

Building Technology

3D printing for construction advances in Germany

The largest 3D-printed building in Europe will have a much lower carbon footprint.


By John Caulfield, Senior Editor | May 4, 2023
The walls of a data center in Germany are being 3D printed. image credit: COBOD
3D printers will take about 140 hours to complete the walls of a 6,600-sf building in Heidelberg, Germany. Image: COBOD

Europe’s largest 3D-printed building is scheduled for completion in July in Heidelberg, Germany.

Spearheaded by Kraus Group, a local real estate developer, investor, and manager, this 6,600-sf project is being constructed for Heidelberg IT Management GmbH and Company KG, a cloud and data center provider. The building will contain an IT server hotel.

PERI 3D Construction is using a BOD2 3D construction printer to print the building’s walls, which PERI estimates will take only 140 hours to complete, or the equivalent of printing four square meters of building per hour.

The printer robots are provided by COBOD, which produced Europe’s first 3D-printed building in 2017 and has sold more than 65 3D printers worldwide. Denmark-based COBOD’s key shareholders include General Electric, CEMEX, Holcim Group, and PERI, the latter of which first used a BOD2 machine in 2020.

Looking to print taller buildings

 

An aerial view of the construction site. Image; Peri Construction
An aerial view of the construction site for what will be Europe's largest 3D-printed building. Image: PERI Construction
 

The Heidelberg project is 162 ft long by 121 ft wide by 30 ft high. Its construction started on March 31. Hans-Jörg Kraus, managing partner of Kraus Group, said in a prepared statement that this project represents his firm’s commitment to innovative and sustainable construction methods.

Henrik Lund-Nielsen, COBOD’s founder and GM, added that the two key benefits of 3D printing for construction are speed of execution and design freedom, noting that other projects his company’s printers have been used for include residential housing in Africa and offices in Germany.

The Heidelberg data center’s architects are SSV Architekten and Mense Korte. Heidelberg Materials is supplying an estimated 450 tons of its i.tech 3D printing mortar for this project, which is 100 percent recyclable and contains a binder with a carbon footprint that’s 55 percent lower than Portland cement.

 

The building's walls are being printed in layers.
A special mortar is being used to print the building's walls, whose carbon footprint will be considerably less than if Portland cement had been applied. Image: Heidelberg Materials
 

Construction Europe magazine’s website reports that without 3D printing, the unusual design of the building’s walls would have required customized form work. COBOD’s 3D printing system is currently limited to around 9 meters in height, and the company is reportedly working on new technology that will allow its robots to print at taller heights. (The world’s tallest 3D-printed building to date is the three-story, 9.9-meter-high Dar Arkan villa in Saudi Arabia.)

The cost of the Heidelberg project was not disclosed.

Related Stories

| Aug 11, 2010

8 Things You Should Know About Designing a Roof

Roofing industry expert Joseph Schwetz maintains that there is an important difference between what building codes require and what the construction insurance industry—notably mutual insurance firm Factory Mutual—demands—and that this difference can lead to problems in designing a roof.

| Aug 11, 2010

America's Greenest Hospital

Hospitals are energy gluttons. With 24/7/365 operating schedules and stringent requirements for air quality in ORs and other clinical areas, an acute-care hospital will gobble up about twice the energy per square foot of, say, a commercial office building. It is an achievement worth noting, therefore, when a major hospital achieves LEED Platinum status, especially when that hospital attains 14 ...

| Aug 11, 2010

Concrete Solutions

About five or six years ago, officials at the University of California at Berkeley came to the conclusion that they needed to build a proper home for the university's collection of 900,000 rare Chinese, Japanese, and Korean books and materials. East Asian studies is an important curriculum at Berkeley, with more than 70 scholars teaching some 200 courses devoted to the topic, and Berkeley's pro...

| Aug 11, 2010

Piano's 'Flying Carpet'

Italian architect Renzo Piano refers to his $294 million, 264,000-sf Modern Wing of the Art Institute of Chicago as a “temple of light.” That's all well and good, but how did Piano and the engineers from London-based Arup create an almost entirely naturally lit interior while still protecting the priceless works of art in the Institute's third-floor galleries from dangerous ultravio...

| Aug 11, 2010

Bronze Award: John G. Shedd Aquarium, Chicago, Ill.

To complete the $55 million renovation of the historic John G. Shedd Aquarium in the allotted 17-month schedule, the Building Team had to move fast to renovate and update exhibit and back-of-house maintenance spaces, expand the visitor group holding area, upgrade the mechanical systems, and construct a single-story steel structure on top of the existing oceanarium to accommodate staff office sp...

| Aug 11, 2010

AIA Course: Building with concrete – Design and construction techniques

Concrete maintains a special reputation for strength, durability, flexibility, and sustainability. These associations and a host of other factors have made it one of the most widely used building materials globally in just one century. Take this free AIA/CES course from Building Design+Construction and earn 1.0 AIA learning unit.

| Aug 11, 2010

Great Solutions: Green Building

27. Next-Generation Green Roofs Sprout up in New York New York is not particularly known for its green roofs, but two recent projects may put the Big Apple on the map. In spring 2010, the Lincoln Center for the Performing Arts will debut one of the nation's first fully walkable green roofs. Located across from the Juilliard School in Lincoln Center's North Plaza, Illumination Lawn will consist ...

| Aug 11, 2010

Pioneer Courthouse: Shaking up the court

In the days when three-quarters of America was a wild, lawless no-man's land, Pioneer Courthouse in Portland, Ore., stood out as a symbol of justice and national unity. The oldest surviving federal structure in the Pacific Northwest and the second-oldest courthouse west of the Mississippi, Pioneer Courthouse was designed in 1875 by Alfred Mullett, the Supervising Architect of the Treasury.

| Aug 11, 2010

Gold Award: Eisenhower Theater, Washington, D.C.

The Eisenhower Theater in the John F. Kennedy Center for the Performing Arts in Washington, D.C., opened in 1971. By the turn of the century, after three-plus decades of heavy use, the 1,142-seat box-within-a-box playhouse on the Potomac was starting to show its age. Poor lighting and tired, worn finishes created a gloomy atmosphere.

| Aug 11, 2010

Great Solutions: Business Management

22. Commercial Properties Repositioned for University USE Tocci Building Companies is finding success in repositioning commercial properties for university use, and it expects the trend to continue. The firm's Capital Cove project in Providence, R.I., for instance, was originally designed by Elkus Manfredi (with design continued by HDS Architects) to be a mixed-use complex with private, market-...

boombox1
boombox2
native1

More In Category



Engineers

Navigating battery energy storage augmentation

By implementing an augmentation plan upfront, owners can minimize potential delays and unforeseen costs when augmentation needs to occur, according to Burns & McDonnell energy storage technology manager Joshua Crawford.


3D Printing

3D-printed construction milestones take shape in Tennessee and Texas

Two notable 3D-printed projects mark milestones in the new construction technique of “printing” structures with specialized concrete. In Athens, Tennessee, Walmart hired Alquist 3D to build a 20-foot-high store expansion, one of the largest freestanding 3D-printed commercial concrete structures in the U.S. In Marfa, Texas, the world’s first 3D-printed hotel is under construction at an existing hotel and campground site.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021