The community of Winchester, Ind., was in desperate need of a new roof for its aging high school. Teachers and students were coexisting in an interior environment that was wet, humid and had a repulsive smell. The school board met with a number of people, including a conventional roof trade association and an architectural firm that specialized particularly in flat roof work.
In January 2008, they elected to go with another flat roof on the high school.
However, the community was split over whether to use another flat asphalt roof or to use a sloped standing seam metal roof. In March 2008, Metal Roof Consultants attended a school board meeting and presented a sloped metal retrofit roof as an alternative to tearing off the existing roof and replacing it with another flat roof. The retrofit metal roofing system allows the existing roof to stay in place and constructing a new roofing system over the top of it.
The challenge
To provide a long-lasting roof that would permanently fix severe leakage issues associated with the existing flat roof on Winchester High School.
The solution
After the presentation by Metal Roof Consultants, it was decided that a retrofit metal roof system would be the best solution for the existing problem. MBCI, the leading manufacturer of metal roof and wall systems, was approved as the supplier for both the framing system and metal roof system for the 108,000-sf project. Smarrelli Construction was chosen to do the installation. The contract price was approximately $1.6 million, slightly less than the original estimate to remove and replace the existing flat roof.
The MBCI NuRoof Retrofit Roof System was installed over the existing roof’s framing members to create a sloped plane. Six inches of unfaced fiberglass insulation were installed directly over the existing roof. This raised the insulating value of the roof from R-3.5 to R-22.5, which provided significant energy savings. It also allowed the existing roof to release its moisture through the glass insulation into the ventilated air in the new roof cavitty.
Once the framing system was in place, a BattenLok HS standing seam metal roof was installed over it. This option allowed school to stay in session while the new roof was installed. The metal roof was an Energy Star qualified Cool Roof color, which, when properly used considering the environment and the slope of the roof, can reduce energy consumption because of its ability to reflect and emit the sun’s energy, providing significant cost savings.
Additionally, this solution eliminated the need to deposit the existing roof into the local landfill, which recent statics show that 7 to 10% of U.S. landfill space has gone to roofing waste over the last 40 years (ADPSR 1998-2007 Corps of Engineers Study). Metal roofing also allows for little to no maintenance. The contract price was $1.6 million, less than the original estimate to remove and replace the existing flat roof. MBCI also guarantees that the roof will not leak for a minimum of 20 years.
The retrofit system
The NuRoof Retrofit Framing System utilizes light-gauge (16 ga. to 12 ga.) steel framing, which is installed directly over the existing roof’s framing members to create a sloped plane. Regardless of whether your roof substrate is steel, wood or concrete, MBCI’s NuRoof system can be employed to satisfy the building owner’s requirements. MBCI has the experience required to design the retrofit framing system that will comply with the original load requirements of the existing roof.
The existing roof’s physical footprint, framing system and other rooftop conditions will most likely control the new roof’s geometry. A low-slope application (¼:12 to 2:12) is typically driven by economy and designed to discharge rainwater from the roof. High-slope applications (greater than 2:12) are also designed to improve and update the look of an existing building in conjunction with improving the performance of the roof.
Once a NuRoof framing system has been installed, one of MBCI’s standing seam metal roofs is typically installed, creating a ventilated attic space.
Standing seam metal roof systems
MBCI offers two types of standing seam metal roof systems--vertical leg and trapezoidal--which are of the most durable and weathertight roof systems available in the industry. Both systems can be used for new construction or retrofitting an existing building.
The vertical leg standing seam roof panels from MBCI blend the aesthetics of an architectural panel with the strength of a structural panel. These panels have earned several UL uplift ratings, assuring the reliability of performance. They also provide flexibility to meet design challenges. Each of these systems is designed to be installed over open framing. BattenLok HS is a vertical leg system.
Trapezoidal standing seam panels are available as a snap-together system or field-seamed system. They allow for strength, durability and weatherability. The standing seams are three inches above the lowest part of the panel, well above the water level as it flows off the roof. With a recommended minimum slope of ¼:12, the trapezoidal systems can be used on all types of construction, including metal, masonry or wood. +
Related Stories
University Buildings | Jun 28, 2024
The American University in Cairo launches a 270,000-sf expansion of its campus in New Cairo, Egypt
In New Cairo, Egypt, The American University in Cairo (AUC) has broken ground on a roughly 270,000-sf expansion of its campus. The project encompasses two new buildings intended to enhance the physical campus and support AUC’s mission to provide top-tier education and research.
MFPRO+ New Projects | Jun 27, 2024
Chicago’s long-vacant Spire site will be home to a two-tower residential development
In downtown Chicago, the site of the planned Chicago Spire, at the confluence of Lake Michigan and the Chicago River, has sat vacant since construction ceased in the wake of the Great Recession. In the next few years, the site will be home to a new two-tower residential development, 400 Lake Shore.
Codes and Standards | Jun 27, 2024
Berkeley, Calif., voters will decide whether to tax large buildings with gas hookups
After a court struck down a first-in-the-nation ban on gas hookups in new buildings last year, voters in Berkeley, Calif., will have their say in November on a measure to tax large buildings that use natural gas.
Mass Timber | Jun 26, 2024
Oregon State University builds a first-of-its-kind mass timber research lab
In Corvallis, Oreg., the Jen-Hsun Huang and Lori Mills Huang Collaborative Innovation Complex at Oregon State University aims to achieve a distinction among the world’s experimental research labs: It will be the first all-mass-timber lab meeting rigorous vibration criteria (2000 micro-inches per second, or MIPS).
Sustainability | Jun 26, 2024
5 ways ESG can influence design and create opportunities
Gensler sustainability leaders Stacey Olson, Anthony Brower, and Audrey Handelman share five ways they're rethinking designing for ESG, using a science-based approach that can impact the ESG value chain.
Student Housing | Jun 25, 2024
P3 student housing project with 176 units slated for Purdue University Fort Wayne
A public/private partnership will fund a four-story, 213,000 sf apartment complex on Purdue University Fort Wayne’s (PFW’s) North Campus in Fort Wayne, Indiana. The P3 entity was formed exclusively for this property.
Sustainability | Jun 24, 2024
CBRE to use Climate X platform to help clients calculate climate-related risks
CBRE will use risk analysis platform Climate X to provide climate risk data to commercial renters and property owners. The agreement will help clients calculate climate-related risks and return on investments for retrofits or acquisitions that can boost resiliency.
MFPRO+ News | Jun 24, 2024
‘Yes in God’s Backyard’ movement could create more affordable housing
The so-called “Yes in God’s Backyard” (YIGBY) movement, where houses of worship convert their properties to housing, could help alleviate the serious housing crisis affecting many communities around the country.
Student Housing | Jun 20, 2024
How student housing developments are evolving to meet new expectations
The days of uninspired dorm rooms with little more than a bed and a communal bathroom down the hall are long gone. Students increasingly seek inclusive design, communities to enhance learning and living, and a focus on wellness that encompasses everything from meditation spaces to mental health resources.
Museums | Jun 20, 2024
Connecticut’s Bruce Museum more than doubles its size with a 42,000-sf, three-floor addition
In Greenwich, Conn., the Bruce Museum, a multidisciplinary institution highlighting art, science, and history, has undergone a campus revitalization and expansion that more than doubles the museum’s size. Designed by EskewDumezRipple and built by Turner Construction, the project includes a 42,000-sf, three-floor addition as well as a comprehensive renovation of the 32,500-sf museum, which was originally built as a private home in the mid-19th century and expanded in the early 1990s.
