The community of Winchester, Ind., was in desperate need of a new roof for its aging high school. Teachers and students were coexisting in an interior environment that was wet, humid and had a repulsive smell. The school board met with a number of people, including a conventional roof trade association and an architectural firm that specialized particularly in flat roof work.
In January 2008, they elected to go with another flat roof on the high school.
However, the community was split over whether to use another flat asphalt roof or to use a sloped standing seam metal roof. In March 2008, Metal Roof Consultants attended a school board meeting and presented a sloped metal retrofit roof as an alternative to tearing off the existing roof and replacing it with another flat roof. The retrofit metal roofing system allows the existing roof to stay in place and constructing a new roofing system over the top of it.
The challenge
To provide a long-lasting roof that would permanently fix severe leakage issues associated with the existing flat roof on Winchester High School.
The solution
After the presentation by Metal Roof Consultants, it was decided that a retrofit metal roof system would be the best solution for the existing problem. MBCI, the leading manufacturer of metal roof and wall systems, was approved as the supplier for both the framing system and metal roof system for the 108,000-sf project. Smarrelli Construction was chosen to do the installation. The contract price was approximately $1.6 million, slightly less than the original estimate to remove and replace the existing flat roof.
The MBCI NuRoof Retrofit Roof System was installed over the existing roof’s framing members to create a sloped plane. Six inches of unfaced fiberglass insulation were installed directly over the existing roof. This raised the insulating value of the roof from R-3.5 to R-22.5, which provided significant energy savings. It also allowed the existing roof to release its moisture through the glass insulation into the ventilated air in the new roof cavitty.
Once the framing system was in place, a BattenLok HS standing seam metal roof was installed over it. This option allowed school to stay in session while the new roof was installed. The metal roof was an Energy Star qualified Cool Roof color, which, when properly used considering the environment and the slope of the roof, can reduce energy consumption because of its ability to reflect and emit the sun’s energy, providing significant cost savings.
Additionally, this solution eliminated the need to deposit the existing roof into the local landfill, which recent statics show that 7 to 10% of U.S. landfill space has gone to roofing waste over the last 40 years (ADPSR 1998-2007 Corps of Engineers Study). Metal roofing also allows for little to no maintenance. The contract price was $1.6 million, less than the original estimate to remove and replace the existing flat roof. MBCI also guarantees that the roof will not leak for a minimum of 20 years.
The retrofit system
The NuRoof Retrofit Framing System utilizes light-gauge (16 ga. to 12 ga.) steel framing, which is installed directly over the existing roof’s framing members to create a sloped plane. Regardless of whether your roof substrate is steel, wood or concrete, MBCI’s NuRoof system can be employed to satisfy the building owner’s requirements. MBCI has the experience required to design the retrofit framing system that will comply with the original load requirements of the existing roof.
The existing roof’s physical footprint, framing system and other rooftop conditions will most likely control the new roof’s geometry. A low-slope application (¼:12 to 2:12) is typically driven by economy and designed to discharge rainwater from the roof. High-slope applications (greater than 2:12) are also designed to improve and update the look of an existing building in conjunction with improving the performance of the roof.
Once a NuRoof framing system has been installed, one of MBCI’s standing seam metal roofs is typically installed, creating a ventilated attic space.
Standing seam metal roof systems
MBCI offers two types of standing seam metal roof systems--vertical leg and trapezoidal--which are of the most durable and weathertight roof systems available in the industry. Both systems can be used for new construction or retrofitting an existing building.
The vertical leg standing seam roof panels from MBCI blend the aesthetics of an architectural panel with the strength of a structural panel. These panels have earned several UL uplift ratings, assuring the reliability of performance. They also provide flexibility to meet design challenges. Each of these systems is designed to be installed over open framing. BattenLok HS is a vertical leg system.
Trapezoidal standing seam panels are available as a snap-together system or field-seamed system. They allow for strength, durability and weatherability. The standing seams are three inches above the lowest part of the panel, well above the water level as it flows off the roof. With a recommended minimum slope of ¼:12, the trapezoidal systems can be used on all types of construction, including metal, masonry or wood. +
Related Stories
| Mar 11, 2011
Renovation energizes retirement community in Massachusetts
The 12-year-old Edgewood Retirement Community in Andover, Mass., underwent a major 40,000-sf expansion and renovation that added 60 patient care beds in the long-term care unit, a new 17,000-sf, 40-bed cognitive impairment unit, and an 80-seat informal dining bistro.
| Mar 11, 2011
Research facility added to Texas Medical Center
Situated on the Texas Medical Center’s North Campus in Houston, the new Methodist Hospital Research Institute is a 12-story, 440,000-sf facility dedicated to translational research. Designed by New York City-based Kohn Pedersen Fox, with healthcare, science, and technology firm WHR Architects, Houston, the building has open, flexible labs, offices, and amenities for use by 90 principal investigators and 800 post-doc trainees and staff.
| Mar 11, 2011
Blockbuster remodel transforms Omaha video store into a bank
A former Hollywood Video store in Omaha, Neb., was renovated and repurposed as the SAC Federal Credit Union, Ames Branch. Architects at Leo A Daly transformed the outdated 5,000-sf retail space into a modern facility by wrapping the exterior in poplar siding and adding a new glass storefront that floods the interior with natural light.
| Mar 11, 2011
Historic McKim Mead White facility restored at Columbia University
Faculty House, a 1923 McKim Mead White building on Columbia University’s East Campus, could no longer support the school’s needs, so the historic 38,000-sf building was transformed into a modern faculty dining room, graduate student meeting center, and event space for visiting lecturers, large banquets, and alumni organizations.
| Mar 11, 2011
Mixed-income retirement community in Maryland based on holistic care
The Green House Residences at Stadium Place in Waverly, Md., is a five-story, 40,600-sf, mixed-income retirement community based on a holistic continuum of care concept developed by Dr. Bill Thomas. Each of the four residential floors houses a self-contained home for 12 residents that includes 12 bedrooms/baths organized around a common living/social area called the “hearth,” which includes a kitchen, living room with fireplace, and dining area.
| Mar 11, 2011
Oregon childhood center designed at child-friendly scale
Design of the Early Childhood Center at Mt. Hood Community College in Gresham, Ore., focused on a achieving a child-friendly scale and providing outdoor learning environments.
| Mar 11, 2011
Guests can check out hotel’s urban loft design, music selection
MODO, Advaya Hospitality’s affordable new lifestyle hotel brand, will have an urban Bauhaus loft design and target design-, music-, and tech-savvy guest who will have access to thousands of tracks in vinyl, CD, and MP3 formats through a partnership with Downtown Music. Guest can create their own playlists, and each guest room will feature iPod docks and large flat-screen TVs.
| Mar 11, 2011
Construction of helicopter hangars in South Carolina gets off the ground
Construction is under way on a $26 million aviation support facility for South Carolina National Guard helicopters. Hendrick Construction, the project’s Charlotte, N.C.-based GC, is building the 111,000-sf Donaldson Hangar facility on the 30-acre South Carolina Technology & Aviation Center, Greenville.
| Mar 11, 2011
Texas A&M mixed-use community will focus on green living
HOK, Realty Appreciation, and Texas A&M University are working on the Urban Living Laboratory, a 1.2-million-sf mixed-use project owned by the university. The five-phase, live-work-play project will include offices, retail, multifamily apartments, and two hotels.
| Mar 11, 2011
Chicago office building will serve tenants and historic church
The Alter Group is partnering with White Oak Realty Partners to develop a 490,000-sf high-performance office building in Chicago’s West Loop. The tower will be located on land owned by Old St. Patrick’s Church (a neighborhood landmark that survived the Chicago Fire of 1871) that’s currently being used as a parking lot.
