flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

3D printing for construction advances in Germany

Building Technology

3D printing for construction advances in Germany

The largest 3D-printed building in Europe will have a much lower carbon footprint.


By John Caulfield, Senior Editor | May 4, 2023
The walls of a data center in Germany are being 3D printed. image credit: COBOD
3D printers will take about 140 hours to complete the walls of a 6,600-sf building in Heidelberg, Germany. Image: COBOD

Europe’s largest 3D-printed building is scheduled for completion in July in Heidelberg, Germany.

Spearheaded by Kraus Group, a local real estate developer, investor, and manager, this 6,600-sf project is being constructed for Heidelberg IT Management GmbH and Company KG, a cloud and data center provider. The building will contain an IT server hotel.

PERI 3D Construction is using a BOD2 3D construction printer to print the building’s walls, which PERI estimates will take only 140 hours to complete, or the equivalent of printing four square meters of building per hour.

The printer robots are provided by COBOD, which produced Europe’s first 3D-printed building in 2017 and has sold more than 65 3D printers worldwide. Denmark-based COBOD’s key shareholders include General Electric, CEMEX, Holcim Group, and PERI, the latter of which first used a BOD2 machine in 2020.

Looking to print taller buildings

 

An aerial view of the construction site. Image; Peri Construction
An aerial view of the construction site for what will be Europe's largest 3D-printed building. Image: PERI Construction
 

The Heidelberg project is 162 ft long by 121 ft wide by 30 ft high. Its construction started on March 31. Hans-Jörg Kraus, managing partner of Kraus Group, said in a prepared statement that this project represents his firm’s commitment to innovative and sustainable construction methods.

Henrik Lund-Nielsen, COBOD’s founder and GM, added that the two key benefits of 3D printing for construction are speed of execution and design freedom, noting that other projects his company’s printers have been used for include residential housing in Africa and offices in Germany.

The Heidelberg data center’s architects are SSV Architekten and Mense Korte. Heidelberg Materials is supplying an estimated 450 tons of its i.tech 3D printing mortar for this project, which is 100 percent recyclable and contains a binder with a carbon footprint that’s 55 percent lower than Portland cement.

 

The building's walls are being printed in layers.
A special mortar is being used to print the building's walls, whose carbon footprint will be considerably less than if Portland cement had been applied. Image: Heidelberg Materials
 

Construction Europe magazine’s website reports that without 3D printing, the unusual design of the building’s walls would have required customized form work. COBOD’s 3D printing system is currently limited to around 9 meters in height, and the company is reportedly working on new technology that will allow its robots to print at taller heights. (The world’s tallest 3D-printed building to date is the three-story, 9.9-meter-high Dar Arkan villa in Saudi Arabia.)

The cost of the Heidelberg project was not disclosed.

Related Stories

| Oct 12, 2010

Holton Career and Resource Center, Durham, N.C.

27th Annual Reconstruction Awards—Special Recognition. Early in the current decade, violence within the community of Northeast Central Durham, N.C., escalated to the point where school safety officers at Holton Junior High School feared for their own safety. The school eventually closed and the property sat vacant for five years.

| Oct 12, 2010

Guardian Building, Detroit, Mich.

27th Annual Reconstruction Awards—Special Recognition. The relocation and consolidation of hundreds of employees from seven departments of Wayne County, Mich., into the historic Guardian Building in downtown Detroit is a refreshing tale of smart government planning and clever financial management that will benefit taxpayers in the economically distressed region for years to come.

| Oct 12, 2010

Gartner Auditorium, Cleveland Museum of Art

27th Annual Reconstruction Awards—Silver Award. Gartner Auditorium was originally designed by Marcel Breuer and completed, in 1971, as part of his Education Wing at the Cleveland Museum of Art. Despite that lofty provenance, the Gartner was never a perfect music venue.

| Oct 11, 2010

HGA wins 25-Year Award from AIA Minnesota

HGA Architects and Engineers won a 25-Year Award from AIA Minnesota for the Willow Lake Laboratory.

| Sep 30, 2010

Luxury hotels lead industry in green accommodations

Results from the American Hotel & Lodging Association’s 2010 Lodging Survey showed that luxury and upper-upscale hotels are most likely to feature green amenities and earn green certifications. Results were tallied from 8,800 respondents, for a very respectable 18% response rate. Questions focused on 14 green-related categories, including allergy-free rooms, water-saving programs, energy management systems, recycling programs, green certification, and green renovation.

| Sep 21, 2010

Forecast: Existing buildings to earn 50% of green building certifications

A new report from Pike Research forecasts that by 2020, nearly half the green building certifications will be for existing buildings—accounting for 25 billion sf. The study, “Green Building Certification Programs,” analyzed current market and regulatory conditions related to green building certification programs, and found that green building remain robust during the recession and that certifications for existing buildings are an increasing area of focus.

| Sep 16, 2010

Gehry’s Santa Monica Place gets a wave of changes

Omniplan, in association with Jerde Partnership, created an updated design for Santa Monica Place, a shopping mall designed by Frank Gehry in 1980.

boombox1
boombox2
native1

More In Category


Brick and Masonry

A journey through masonry reclad litigation

This blog post by Walter P Moore's Mallory Buckley, RRO, PE, BECxP + CxA+BE, and Bob Hancock, MBA, JD, of Munsch Hardt Kopf & Harr PC, explains the importance of documentation, correspondence between parties, and supporting the claims for a Plaintiff-party, while facilitating continuous use of the facility, on construction litigation projects.



Glass and Glazing

The next generation of thermal glazing: How improving U-value can yield energy savings and reduce carbon emissions

The standards for energy-efficient construction and design have been raised. Due to the development of advanced low-e coatings for the interior surface and vacuum insulating technologies, architects now have more choices to improve U-values wherever enhanced thermal performance is needed to create eco-friendly spaces. These options can double or even triple thermal performance, resulting in annual energy savings and a positive return on carbon.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021