flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

3D printing for construction advances in Germany

Building Technology

3D printing for construction advances in Germany

The largest 3D-printed building in Europe will have a much lower carbon footprint.


By John Caulfield, Senior Editor | May 4, 2023
The walls of a data center in Germany are being 3D printed. image credit: COBOD
3D printers will take about 140 hours to complete the walls of a 6,600-sf building in Heidelberg, Germany. Image: COBOD

Europe’s largest 3D-printed building is scheduled for completion in July in Heidelberg, Germany.

Spearheaded by Kraus Group, a local real estate developer, investor, and manager, this 6,600-sf project is being constructed for Heidelberg IT Management GmbH and Company KG, a cloud and data center provider. The building will contain an IT server hotel.

PERI 3D Construction is using a BOD2 3D construction printer to print the building’s walls, which PERI estimates will take only 140 hours to complete, or the equivalent of printing four square meters of building per hour.

The printer robots are provided by COBOD, which produced Europe’s first 3D-printed building in 2017 and has sold more than 65 3D printers worldwide. Denmark-based COBOD’s key shareholders include General Electric, CEMEX, Holcim Group, and PERI, the latter of which first used a BOD2 machine in 2020.

Looking to print taller buildings

 

An aerial view of the construction site. Image; Peri Construction
An aerial view of the construction site for what will be Europe's largest 3D-printed building. Image: PERI Construction
 

The Heidelberg project is 162 ft long by 121 ft wide by 30 ft high. Its construction started on March 31. Hans-Jörg Kraus, managing partner of Kraus Group, said in a prepared statement that this project represents his firm’s commitment to innovative and sustainable construction methods.

Henrik Lund-Nielsen, COBOD’s founder and GM, added that the two key benefits of 3D printing for construction are speed of execution and design freedom, noting that other projects his company’s printers have been used for include residential housing in Africa and offices in Germany.

The Heidelberg data center’s architects are SSV Architekten and Mense Korte. Heidelberg Materials is supplying an estimated 450 tons of its i.tech 3D printing mortar for this project, which is 100 percent recyclable and contains a binder with a carbon footprint that’s 55 percent lower than Portland cement.

 

The building's walls are being printed in layers.
A special mortar is being used to print the building's walls, whose carbon footprint will be considerably less than if Portland cement had been applied. Image: Heidelberg Materials
 

Construction Europe magazine’s website reports that without 3D printing, the unusual design of the building’s walls would have required customized form work. COBOD’s 3D printing system is currently limited to around 9 meters in height, and the company is reportedly working on new technology that will allow its robots to print at taller heights. (The world’s tallest 3D-printed building to date is the three-story, 9.9-meter-high Dar Arkan villa in Saudi Arabia.)

The cost of the Heidelberg project was not disclosed.

Related Stories

| Nov 3, 2010

Sailing center sets course for energy efficiency, sustainability

The Milwaukee (Wis.) Community Sailing Center’s new facility on Lake Michigan counts a geothermal heating and cooling system among its sustainable features. The facility was designed for the nonprofit instructional sailing organization with energy efficiency and low operating costs in mind.

| Nov 3, 2010

Virginia biofuel research center moving along

The Sustainable Energy Technology Center has broken ground in October on the Danville, Va., campus of the Institute for Advanced Learning and Research. The 25,000-sf facility will be used to develop enhanced bio-based fuels, and will house research laboratories, support labs, graduate student research space, and faculty offices. Rainwater harvesting, a vegetated roof, low-VOC and recycled materials, photovoltaic panels, high-efficiency plumbing fixtures and water-saving systems, and LED light fixtures will be deployed. Dewberry served as lead architect, with Lord Aeck & Sargent serving as laboratory designer and sustainability consultant. Perigon Engineering consulted on high-bay process labs. New Atlantic Contracting is building the facility.

| Nov 2, 2010

11 Tips for Breathing New Life into Old Office Spaces

A slowdown in new construction has firms focusing on office reconstruction and interior renovations. Three experts from Hixson Architecture Engineering Interiors offer 11 tips for office renovation success. Tip #1: Check the landscaping.

| Nov 2, 2010

A Look Back at the Navy’s First LEED Gold

Building Design+Construction takes a retrospective tour of a pace-setting LEED project.

| Nov 2, 2010

Wind Power, Windy City-style

Building-integrated wind turbines lend a futuristic look to a parking structure in Chicago’s trendy River North neighborhood. Only time will tell how much power the wind devices will generate.

| Nov 2, 2010

Yudelson: ‘If It Doesn’t Perform, It Can’t Be Green’

Jerry Yudelson, prolific author and veteran green building expert, challenges Building Teams to think big when it comes to controlling energy use and reducing carbon emissions in buildings.

| Nov 2, 2010

Historic changes to commercial building energy codes drive energy efficiency, emissions reductions

Revisions to the commercial section of the 2012 International Energy Conservation Code (IECC)  represent the largest single-step efficiency increase in the history of the national, model energy. The changes mean that new and renovated buildings constructed in jurisdictions that follow the 2012 IECC will use 30% less energy than those built to current standards.

| Oct 13, 2010

Test run on the HP Z200 SFF Good Value in a Small Package

Contributing Editor Jeff Yoders tests a new small-form factor, workstation-class desktop in Hewlett-Packard’s line that combines performance of its minitower machine with a smaller chassis and a lower price.

| Oct 13, 2010

Prefab Trailblazer

The $137 million, 12-story, 500,000-sf Miami Valley Hospital cardiac center, Dayton, Ohio, is the first major hospital project in the U.S. to have made extensive use of prefabricated components in its design and construction.

boombox1
boombox2
native1

More In Category



Engineers

Navigating battery energy storage augmentation

By implementing an augmentation plan upfront, owners can minimize potential delays and unforeseen costs when augmentation needs to occur, according to Burns & McDonnell energy storage technology manager Joshua Crawford.


3D Printing

3D-printed construction milestones take shape in Tennessee and Texas

Two notable 3D-printed projects mark milestones in the new construction technique of “printing” structures with specialized concrete. In Athens, Tennessee, Walmart hired Alquist 3D to build a 20-foot-high store expansion, one of the largest freestanding 3D-printed commercial concrete structures in the U.S. In Marfa, Texas, the world’s first 3D-printed hotel is under construction at an existing hotel and campground site.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021