flexiblefullpage
billboard
interstitial1
catfish1
Currently Reading

3D printing for construction advances in Germany

Building Technology

3D printing for construction advances in Germany

The largest 3D-printed building in Europe will have a much lower carbon footprint.


By John Caulfield, Senior Editor | May 4, 2023
The walls of a data center in Germany are being 3D printed. image credit: COBOD
3D printers will take about 140 hours to complete the walls of a 6,600-sf building in Heidelberg, Germany. Image: COBOD

Europe’s largest 3D-printed building is scheduled for completion in July in Heidelberg, Germany.

Spearheaded by Kraus Group, a local real estate developer, investor, and manager, this 6,600-sf project is being constructed for Heidelberg IT Management GmbH and Company KG, a cloud and data center provider. The building will contain an IT server hotel.

PERI 3D Construction is using a BOD2 3D construction printer to print the building’s walls, which PERI estimates will take only 140 hours to complete, or the equivalent of printing four square meters of building per hour.

The printer robots are provided by COBOD, which produced Europe’s first 3D-printed building in 2017 and has sold more than 65 3D printers worldwide. Denmark-based COBOD’s key shareholders include General Electric, CEMEX, Holcim Group, and PERI, the latter of which first used a BOD2 machine in 2020.

Looking to print taller buildings

 

An aerial view of the construction site. Image; Peri Construction
An aerial view of the construction site for what will be Europe's largest 3D-printed building. Image: PERI Construction
 

The Heidelberg project is 162 ft long by 121 ft wide by 30 ft high. Its construction started on March 31. Hans-Jörg Kraus, managing partner of Kraus Group, said in a prepared statement that this project represents his firm’s commitment to innovative and sustainable construction methods.

Henrik Lund-Nielsen, COBOD’s founder and GM, added that the two key benefits of 3D printing for construction are speed of execution and design freedom, noting that other projects his company’s printers have been used for include residential housing in Africa and offices in Germany.

The Heidelberg data center’s architects are SSV Architekten and Mense Korte. Heidelberg Materials is supplying an estimated 450 tons of its i.tech 3D printing mortar for this project, which is 100 percent recyclable and contains a binder with a carbon footprint that’s 55 percent lower than Portland cement.

 

The building's walls are being printed in layers.
A special mortar is being used to print the building's walls, whose carbon footprint will be considerably less than if Portland cement had been applied. Image: Heidelberg Materials
 

Construction Europe magazine’s website reports that without 3D printing, the unusual design of the building’s walls would have required customized form work. COBOD’s 3D printing system is currently limited to around 9 meters in height, and the company is reportedly working on new technology that will allow its robots to print at taller heights. (The world’s tallest 3D-printed building to date is the three-story, 9.9-meter-high Dar Arkan villa in Saudi Arabia.)

The cost of the Heidelberg project was not disclosed.

Related Stories

| Aug 11, 2010

Indie Energy's geothermal technology earns U.S. Department of Energy funding

Indie Energy Systems Company, LLC announced today that it has been awarded funding by the U.S. Department of Energy for the continued development of the Company's smart geothermal technologies for commercial and public buildings. The $2.45 million grant will contribute to an innovative geothermal conversion of the Local 150 International Union of Operating Engineers office campus in Countryside, Illinois.

| Aug 11, 2010

Sustainable Buildings as Teaching Tools: 4 Strategies for Integrating Buildings into Experiential Learning

4 Strategies for Integrating Buildings into Experiential Learning

| Aug 11, 2010

Las Vegas announces Green Building Rebate Program

The city of Las Vegas announced it will begin a Green Building Rebate Program to stimulate new green building construction and provide energy efficiency retrofits to existing buildings. The green building program provides rebates for new construction and existing commercial and residential retrofits for buildings who construct buildings or projects to green building program standards.

| Aug 11, 2010

Morphosis builds 'floating' house for Brad Pitt's Make It Right New Orleans foundation

Morphosis Architects, under the direction of renowned architect and UCLA professor Thom Mayne, has completed the first floating house permitted in the U.S. for Brad Pitt’s Make It Right Foundation in New Orleans.The FLOAT House is a new model for flood-safe, affordable, and sustainable housing that is designed to float securely with rising water levels.

| Aug 11, 2010

SPRI expands membership to include green roof and photovoltaic component suppliers

SPRI, the association representing sheet membrane and component suppliers to the commercial roofing industry, recently approved a bylaw revision expanding its membership to include companies that represent emerging technologies, such as photovoltaic and vegetative roof components.

| Aug 11, 2010

Halsey Taylor introduces 14-gauge, vandal-resistant water coolers

Adding to its extensive collection of high-quality, durable drinking fountains and water coolers, Halsey Taylor introduces the new 14 Gauge Vandal-resistant Water Cooler.  Available in both single and bi-level models (HVR8HD, HVR8HD-BL), this new water cooler line is ideal for any high-traffic application, especially those prone to tampering or misuse, such as schools, recreation centers and correctional facilities.

boombox1
boombox2
native1

More In Category



Engineers

Navigating battery energy storage augmentation

By implementing an augmentation plan upfront, owners can minimize potential delays and unforeseen costs when augmentation needs to occur, according to Burns & McDonnell energy storage technology manager Joshua Crawford.


3D Printing

3D-printed construction milestones take shape in Tennessee and Texas

Two notable 3D-printed projects mark milestones in the new construction technique of “printing” structures with specialized concrete. In Athens, Tennessee, Walmart hired Alquist 3D to build a 20-foot-high store expansion, one of the largest freestanding 3D-printed commercial concrete structures in the U.S. In Marfa, Texas, the world’s first 3D-printed hotel is under construction at an existing hotel and campground site.

halfpage1

Most Popular Content

  1. 2021 Giants 400 Report
  2. Top 150 Architecture Firms for 2019
  3. 13 projects that represent the future of affordable housing
  4. Sagrada Familia completion date pushed back due to coronavirus
  5. Top 160 Architecture Firms 2021