Typically composed of a layer of EPS, XPS, or polyurethane foam sandwiched between oriented strand board panels, structural insulated panels can provide R-values for walls, floors, and roofs ranging from 14 to 58, depending on the panel thickness and composition. SIPs also are manufactured to spec, which can result in reduced waste and potential labor savings.
First-time users may find working with SIPs somewhat worrisome, so we asked Frank Kiesecker, of SIP manufacturer ACH Foam Technologies, Denver, to provide some prescriptive advice that even experienced SIP users could benefit from.
1. Pre-plan electrical and equipment needs. Since SIPs are manufactured to meet the project’s specifications, it’s important to plan for electrical chases in advance to prevent time-consuming and sometimes costly modifications during installation. For example, SIP facings should never be cut horizontally for the installation of electrical wiring; doing so will compromise structural performance.
In addition, during the design phase, it’s important to determine whether there are any equipment needs for the installation of the panels. If the project specifies roof panels or wall or floor panels larger than 8x8 feet, a forklift or crane may be required for installation.
2. Organize the panels for installation. Proper storage, weather protection, and handling will make the installation process more efficient. Store the panels on a level space, no closer than three inches to the ground. Organize the panels by the sequence in which they will be installed (i.e., separate the first-floor panels from the second-floor ones), and make sure they’re covered with a breathable protective tarp to keep them dry.
3. Install the panels properly and seal them tight. SIPs need to be fully supported during installation. The panels slip over a wall plate, which needs to be set half an inch from the building edge to ensure that the panels are fully supported. Also, make sure to set the panels in place in the correct order: start in the corners or valleys and work outward. Once installed, all panel joints and voids must be properly sealed using adhesive or SIP tape to minimize air leakage and maintain the structure’s long-term durability.
4. Protect SIPs from water penetration. Once SIPs have been installed and sealed, weather protection such as housewrap is required to prevent moisture deterioration. Follow the housewrap manufacturer’s installation guidelines, and make sure to flash all penetrations. Over time, windows will leak some water at the sill. Use flashing under and around the units to direct water away from the wall structure.
5. Right-size your HVAC system. One common mistake, says Kiesecker, is underestimating the high insulating and air-sealing properties of SIPs when selecting an HVAC system. SIPs allow for smaller HVAC equipment. When working with an HVAC contractor, make sure they take into account an estimate for lower levels of air infiltration. Proper HVAC sizing is critical because an underused system will fail to reach a steady operating rate, resulting in short cycling, which is less energy efficient and requires more maintenance.
Other important factors to consider when determining HVAC sizing:
- Size of the structure (each floor should be analyzed individually)
- Orientation of building
- Type of wall construction, and associated R-value
- Window and door specs, including the number of windows and doors and their location, insulation value, and fenestration rating
- Duct location (i.e., in heated space, unheated space, attic, crawl space, etc.)
- Amount of air infiltration.
SIPs Do’s and Don’ts
|
Related Stories
| Jan 19, 2011
Museum design integrates Greek history and architecture
Construction is under way in Chicago on the National Hellenic Museum, the nation’s first museum devoted to Greek history and culture. RTKL designed the 40,000-sf limestone and glass building to include such historic references as the covered walkway of classical architecture and the natural wood accents of Byzantine monasteries. The museum will include a research library and oral history center, plus a 3,600-sf rooftop terrace featuring three gardens. The project seeks LEED Silver.
| Jan 19, 2011
Architecture Billings Index jumped more than 2 points in December
On the heels of its highest mark since 2007, the Architecture Billings Index jumped more than two points in December. The American Institute of Architects reported the December ABI score was 54.2, up from a reading of 52.0 the previous month.
| Jan 19, 2011
Large-Scale Concrete Reconstruction Solid Thinking
Driven by both current economic conditions and sustainable building trends, Building Teams are looking more and more to retrofits and reconstruction as the most viable alternative to new construction. In that context, large-scale concrete restoration projects are playing an important role within this growing specialty.
| Jan 10, 2011
Architect Jean Nouvel designs an island near Paris
Abandoned by carmaker Renault almost 20 years ago, Seguin Island in Boulogne-Billancourt, France, is being renewed by architect Jean Nouvel. Plans for the 300,000-square-meter project includes a mix of culture, commerce, urban parks, and gardens, which officials hope will attract both Parisians and tourists.
| Jan 10, 2011
Michael J. Alter, president of The Alter Group: ‘There’s a significant pent-up demand for projects’
Michael J. Alter, president of The Alter Group, a national corporate real estate development firm headquartered in Skokie, Ill., on the growth of urban centers, project financing, and what clients are saying about sustainability.
| Jan 7, 2011
BIM on Target
By using BIM for the design of its new San Clemente, Calif., store, big-box retailer Target has been able to model the entire structural steel package, including joists, in 3D, chopping the timeline for shop drawings from as much as 10 weeks down to an ‘unheard of’ three-and-a-half weeks.
| Jan 7, 2011
How Building Teams Choose Roofing Systems
A roofing survey emailed to a representative sample of BD+C’s subscriber list revealed such key findings as: Respondents named metal (56%) and EPDM (50%) as the roofing systems they (or their firms) employed most in projects. Also, new construction and retrofits were fairly evenly split among respondents’ roofing-related projects over the last couple of years.
| Jan 7, 2011
Total construction to rise 5.1% in 2011
Total U.S. construction spending will increase 5.1% in 2011. The gain from the end of 2010 to the end of 2011 will be 10%. The biggest annual gain in 2011 will be 10% for new residential construction, far above the 2-3% gains in all other construction sectors.
| Jan 7, 2011
Mixed-Use on Steroids
Mixed-use development has been one of the few bright spots in real estate in the last few years. Successful mixed-use projects are almost always located in dense urban or suburban areas, usually close to public transportation. It’s a sign of the times that the residential component tends to be rental rather than for-sale.
