Typically composed of a layer of EPS, XPS, or polyurethane foam sandwiched between oriented strand board panels, structural insulated panels can provide R-values for walls, floors, and roofs ranging from 14 to 58, depending on the panel thickness and composition. SIPs also are manufactured to spec, which can result in reduced waste and potential labor savings.
First-time users may find working with SIPs somewhat worrisome, so we asked Frank Kiesecker, of SIP manufacturer ACH Foam Technologies, Denver, to provide some prescriptive advice that even experienced SIP users could benefit from.
1. Pre-plan electrical and equipment needs. Since SIPs are manufactured to meet the project’s specifications, it’s important to plan for electrical chases in advance to prevent time-consuming and sometimes costly modifications during installation. For example, SIP facings should never be cut horizontally for the installation of electrical wiring; doing so will compromise structural performance.
In addition, during the design phase, it’s important to determine whether there are any equipment needs for the installation of the panels. If the project specifies roof panels or wall or floor panels larger than 8x8 feet, a forklift or crane may be required for installation.
2. Organize the panels for installation. Proper storage, weather protection, and handling will make the installation process more efficient. Store the panels on a level space, no closer than three inches to the ground. Organize the panels by the sequence in which they will be installed (i.e., separate the first-floor panels from the second-floor ones), and make sure they’re covered with a breathable protective tarp to keep them dry.
3. Install the panels properly and seal them tight. SIPs need to be fully supported during installation. The panels slip over a wall plate, which needs to be set half an inch from the building edge to ensure that the panels are fully supported. Also, make sure to set the panels in place in the correct order: start in the corners or valleys and work outward. Once installed, all panel joints and voids must be properly sealed using adhesive or SIP tape to minimize air leakage and maintain the structure’s long-term durability.
4. Protect SIPs from water penetration. Once SIPs have been installed and sealed, weather protection such as housewrap is required to prevent moisture deterioration. Follow the housewrap manufacturer’s installation guidelines, and make sure to flash all penetrations. Over time, windows will leak some water at the sill. Use flashing under and around the units to direct water away from the wall structure.
5. Right-size your HVAC system. One common mistake, says Kiesecker, is underestimating the high insulating and air-sealing properties of SIPs when selecting an HVAC system. SIPs allow for smaller HVAC equipment. When working with an HVAC contractor, make sure they take into account an estimate for lower levels of air infiltration. Proper HVAC sizing is critical because an underused system will fail to reach a steady operating rate, resulting in short cycling, which is less energy efficient and requires more maintenance.
Other important factors to consider when determining HVAC sizing:
- Size of the structure (each floor should be analyzed individually)
- Orientation of building
- Type of wall construction, and associated R-value
- Window and door specs, including the number of windows and doors and their location, insulation value, and fenestration rating
- Duct location (i.e., in heated space, unheated space, attic, crawl space, etc.)
- Amount of air infiltration.
SIPs Do’s and Don’ts
|
Related Stories
| Oct 12, 2010
Building 13 Naval Station, Great Lakes, Ill.
27th Annual Reconstruction Awards—Gold Award. Designed by Chicago architect Jarvis Hunt and constructed in 1903, Building 13 is one of 39 structures within the Great Lakes Historic District at Naval Station Great Lakes, Ill.
| Oct 12, 2010
Full Steam Ahead for Sustainable Power Plant
An innovative restoration turns a historic but inoperable coal-burning steam plant into a modern, energy-efficient marvel at Duke University.
| Oct 12, 2010
From ‘Plain Box’ to Community Asset
The Mid-Ohio Foodbank helps provide 55,000 meals a day to the hungry. Who would guess that it was once a nondescript mattress factory?
| Oct 11, 2010
HGA wins 25-Year Award from AIA Minnesota
HGA Architects and Engineers won a 25-Year Award from AIA Minnesota for the Willow Lake Laboratory.
| Oct 11, 2010
MBMA Releases Fire Resistance Design Guide for metal building systems
The Metal Building Manufacturers Association (MBMA) announces the release of the 2010 Fire Resistance Design Guide for Metal Building Systems. The guide provides building owners, architects, engineers, specifiers, fire marshals, building code officials, contractors, product vendors, builders and metal building manufacturers information on how to effectively meet fire resistance requirements of a project with metal building systems.
| Oct 11, 2010
Rhode Island is the first state to adopt IGCC
Rhode Island is the first state to adopt the International Green Construction Code (IGCC). The Rhode Island Green Buildings Act identifies the IGCC as an equivalent standard in compliance with requirements that all public agency major facility projects be designed and constructed as green buildings. The Rules and Regulations to implement the Act take effect in October 2010.
| Oct 8, 2010
Union Bank’S San Diego HQ awarded LEED Gold
Union Bank’s San Diego headquarters building located at 530 B Street has been awarded LEED Gold certification from the Green Building Certification Institute under the standards established by the U.S. Green Building Council. Gold status was awarded to six buildings across the United States in the most recent certification and Union Bank’s San Diego headquarters building is one of only two in California.
| Oct 6, 2010
Windows Keep Green Goals in View
The DOE's National Renewable Energy Laboratory has almost 600 window openings, and yet it's targeting LEED Platinum, net-zero energy use, and 50% improvement over ASHRAE 90.1. How the window ‘problem’ is part of the solution.
| Oct 6, 2010
From grocery store to culinary school
A former West Philadelphia supermarket is moving up the food chain, transitioning from grocery store to the Center for Culinary Enterprise, a business culinary training school.
| Sep 30, 2010
Luxury hotels lead industry in green accommodations
Results from the American Hotel & Lodging Association’s 2010 Lodging Survey showed that luxury and upper-upscale hotels are most likely to feature green amenities and earn green certifications. Results were tallied from 8,800 respondents, for a very respectable 18% response rate. Questions focused on 14 green-related categories, including allergy-free rooms, water-saving programs, energy management systems, recycling programs, green certification, and green renovation.
