Using the latest 3D printing techniques, or more accurately, "additive manufacturing," the Arup team has produced a design method for critical structural steel elements for use in complex projects.
The work signals a whole new direction for the use of additive manufacturing in the field of construction and engineering. The research also shows that additive manufacturing has the potential to reduce costs, cut waste and slash the carbon footprint of the construction sector.
We created a redesign of a steel node for a light weight structure using additive manufacturing. Arup has a lot of experience with these kind of structures, for example, the tensegrity structure of the Kurilpa Bridge in Australia. The complex geometry of these kind of nodes are an ideal showcase of the possibilities of this new technique.
"By using additive manufacturing we can create lots of complex individually designed pieces far more efficiently," said Salomé Galjaard, Arup's team leader on the project. "This has tremendous implications for reducing costs and cutting waste. But most importantly, this approach potentially enables a very sophisticated design, without the need to simplify the design in a later stage to lower costs.”
Arup funded the development work and collaborated with a number of partners to realize the designs, including WithinLab (an engineering design software and consulting company), CRDM/3D Systems (the Additive Manufacturing partner), and EOS, who worked on the early development of the technology.
For more, visit: http://www.arup.com/News/2014_06_June/05_June_Construction_steelwork_makes_3D_printing_premiere.aspx.
3D Printed Steel Node
By using 3D printing, or "additive manufacturing," complex individually designed pieces can be created far more efficiently.
Traditionally Fabricated Node
A traditionally produced steel node is at the moment still cheaper to produce, but it is expected that this will change in the short term.
Related Stories
Airports | Dec 6, 2016
Phoenix Sky Harbor International Airport creates a destination inside Terminal 3
DWL Architects, SmithGroupJJR, and Corgan design passenger experience that connects to the surrounding city and Sonoran desert landscape.
Airports | Nov 1, 2016
FAA forecasts a modest dip in spending for airports over next five years
Latest report based on surveys of 3,340 existing and proposed public-use airports.
Airports | Aug 31, 2016
Aircraft manufacturing facility innovation from The Austin Company
Austin’s many innovations contributed to the success of our clients by enabling them to operate in more efficient environments, optimize the flexibility of their operations, and meet aggressive schedules.
| Jul 29, 2016
AIRPORT FACILITIES GIANTS: Airports binge on construction during busy year for travel
Terminal construction will grow by nearly $1 billion this year, and it will keep increasing. Airports are expanding and modernizing their facilities to keep passengers moving.
Airports | Jun 1, 2016
LaGuardia Airport’s massive redevelopment begins construction
The development consortium has secured financing for the $4 billion project, and signed an operating lease through 2050.
Airports | Apr 6, 2016
HOK leads joint venture to expand and modernize Hartsfield-Jackson Atlanta International Airport’s domestic passenger terminal
The domestic passenger terminal is just the tip of the spear, as the world’s most traveled airport is about to undergo 20 years and $6 billion worth of changes.
Giants 400 | Jan 29, 2016
AIRPORT TERMINAL GIANTS: KPF, Jacobs, Hensel Phelps among top airport sector AEC firms
BD+C's rankings of the nation's largest airport sector design and construction firms, as reported in the 2015 Giants 300 Report
Metals | Jan 19, 2016
6 ways to use metal screens and mesh for best effect
From airy façades to wire mesh ceilings to screening walls, these projects show off the design possibilities with metal.
| Jan 14, 2016
How to succeed with EIFS: exterior insulation and finish systems
This AIA CES Discovery course discusses the six elements of an EIFS wall assembly; common EIFS failures and how to prevent them; and EIFS and sustainability.
Airports | Dec 13, 2015
Skybridge connects a terminal and airport on each side of the U.S.-Mexico border
Cross Border Xpress is the first phase of a larger development that will include hotels and offices.
