As the student population rose at Appalachian State University in Boone, N.C., so did the demand for housing. Because residence officials at the school needed to have a new dormitory in place for the upcoming academic year—and use a method in line with the school’s focus on sustainability—modular construction was the logical choice for one of two dorms on campus.
“After visiting other campuses, we decided a modular style project was the correct approach,” said Tom Kane, director of University Housing.
By using modular, the university was able to open a dorm a full year earlier than a similar dorm built at the same time with traditional construction. The traditional dorm, a 333-bed suite style hall, opened in August 2012. The modular facility, a 460-bed complex, was finished in just nine months and was ready for students by August 2011.
Even though the project was completed quickly, construction was not without challenges.
“Coordinating the transport of the units to the site without interrupting traffic on campus was a concern from the very beginning because of the sharp turn and incline entering the site,” said project manager Dustin Hunter of Hunter Saak Modular. “Safety was our number one concern from the very beginning.”
Once finished, Mountaineer Hall became a beautiful home for students. The 97,000-sf, brick-exterior facility features two-person hotel style rooms with individual bathrooms for increased student privacy. Common areas on each floor lend a feeling of community between the residents.
Not only is the dorm attractive and comfortable, it is LEED Gold certified. The facility received a total of 68 points based on its energy-saving and sustainability features. (Sixty-five points are needed to receive Gold certification). LEED-certified homes complete a technically rigorous process that often includes a home energy (HERS) rating and onsite inspections to verify that the home is built to be energy and water efficient, environmentally sound and a healthier place to live.
The building’s energy and water conserving features include energy-efficient, tinted windows and a 40-panel solar thermal system to provide hot water.? Site stewardship involved erosion control measures taken during construction, landscaping and storm water controls.
Mold-resistant drywall was used throughout the entire building, improving future indoor air quality. The same type of drywall was placed throughout the building to reduce the amount of drywall waste.
Pre-built floor assembly was utilized at the factory to lessen production time. Identical boxes with an average size of 12- x 64- x 10-ft allowed for shortened production and installation time. The dormitory was 80 percent complete when it arrived on site, lessening the time spent on trim work and finishing on site.
All utility chases were designed to be accessed from the building exterior, eliminating unnecessary down time when crane setting the units. The modules were set and sealed in 12 days.
With its outstanding design features, Mountaineer Hall received Honorable Mention in the Permanent Commercial Housing: Over 10,000 Square Feet category in the Modular Building Institute’s 2012 Awards of Distinction. The modular contractor on the project was Hunter Saak Modular with affiliates Clayton Building Solutions and R&S Tavares.
For more information about the project, visit Hunter Saak Modular.
The Modular Building Institute (MBI) is the international non-profit trade association serving the modular construction industry. Members are suppliers, manufacturers and contractors engaged in all aspects of modular projects from complex multi-story solutions to temporary accommodations.
As the Voice of Commercial Modular Construction, it is MBI's mission to expand the use of offsite construction through innovative construction practices, outreach and education to the construction community and customers, and recognition of high quality modular designs and facilities. To learn more about modular construction, go to www.modular.org. +
Related Stories
Warehouses | Mar 29, 2023
Construction completed on Canada’s first multi-story distribution center
Construction was recently completed on Canada’s first major multi-story industrial project, a distribution center in Burnaby, British Columbia. The project provides infrastructure for last-mile delivery in a world where consumers have come to expect next-day and same-day delivery, according to Ware Malcomb, the project's architect of record.
AEC Innovators | Mar 27, 2023
Leading architecture, engineering firm HED appoints new co-CEOs
As children of immigrant families, Van Herle and Suarez will bring a diverse perspective into a historically underrepresented industry and advance the firm’s mission of creating a positive impact for clients, communities, and the world.
Healthcare Facilities | Mar 26, 2023
UC Davis Health opens new eye institute building for eye care, research, and training
UC Davis Health recently marked the opening of the new Ernest E. Tschannen Eye Institute Building and the expansion of the Ambulatory Care Center (ACC). Located in Sacramento, Calif., the Eye Center provides eye care, vision research, and training for specialists and investigators. With the new building, the Eye Center’s vision scientists can increase capacity for clinical trials by 50%.
Libraries | Mar 26, 2023
An abandoned T.J. Maxx is transformed into a new public library in Cincinnati
What was once an abandoned T.J. Maxx store in a shopping center is now a vibrant, inviting public library. The Cincinnati & Hamilton County Public Library (CHPL) has transformed the ghost store into the new Deer Park Library, designed by GBBN.
Multifamily Housing | Mar 24, 2023
Multifamily developers offering new car-free projects in car-centric cities
Cities in the South and Southwest have eased zoning rules with parking space mandates in recent years to allow developers to build new housing with less parking.
Multifamily Housing | Mar 24, 2023
Coastal multifamily developers, owners expect huge jump in insurance costs
In Texas and Florida, where Hurricane Ian caused $50 billion in damage last year, insurance costs are nearly 50% higher than in 2022.
Multifamily Housing | Mar 24, 2023
Average size of new apartments dropped sharply in 2022
The average size of new apartments in 2022 dropped sharply in 2022, as tracked by RentCafe. Across the U.S., the average new apartment size was 887 sf, down 30 sf from 2021, which was the largest year-over-year decrease.
Government Buildings | Mar 24, 2023
19 federal buildings named GSA Design Awards winners
After a six-year hiatus, the U.S. General Services Administration late last year resumed its esteemed GSA Design Awards program. In all, 19 federal building projects nationwide were honored with 2022 GSA Design Awards, eight with Honor Awards and 11 with Citations.
Transportation & Parking Facilities | Mar 23, 2023
Amsterdam debuts underwater bicycle parking facility that can accommodate over 4,000 bikes
In February, Amsterdam saw the opening of a new underwater bicycle parking facility. Located in the heart of the city—next to Amsterdam Central Station and under the river IJ (Amsterdam’s waterfront)—the facility, dubbed IJboulevard, has parking spots for over 4,000 bicycles, freeing up space on the street.
Healthcare Facilities | Mar 22, 2023
New Jersey’s new surgical tower features state’s first intraoperative MRI system
Hackensack (N.J.) University Medical Center recently opened its 530,000-sf Helena Theurer Pavilion, a nine-story surgical and intensive care tower designed by RSC Architects and Page. The county’s first hospital, Hackensack University Medical Center, a 781-bed nonprofit teaching and research hospital, was founded in 1888.
