A new construction method featuring LEGO-like bricks made from a renewable composite material took first place for building innovations at the 2024 JEC Composites Innovation Awards in Paris, France.
RENCO USA's RENCO MCFR (mineral composite fiber reinforced) building system is composed of interlocking molded blocks similar to LEGO bricks. According to the maker, the system surpasses concrete in strength, reduces costs significantly, and allows for rapid construction. Made with recycled glass fibers, resin, and stone, the composite material is certified to withstand Category 5 hurricanes.
Following more than 12 years of research and development, RENCO completed its inaugural apartment complex in Palm Springs, Fla., last November. No specialized workers or heavy machinery are required to build with the blocks that are stronger but 75% lighter than concrete.
In Palm Springs, 11 unskilled workers, following color-coded plans, assembled each three-story building in about eight weeks.
More on the RENCO building system (from RENCO USA's website):
RENCO MCFR is a state-of-the-art structural building system of interlocking composite building units of various types and sizes of blocks, columns, beams, joists, headers, decking, connectors, etc. These products are all adhesively joined (chemically bonded) to form monolithic structures.
The RENCO Structural Building System has been evaluated in ANSI certified laboratories to ASTM standards for structural performance, physical characteristics, and fire resistance. After thorough evaluation, IAPMO-UES approved and issued its Evaluation Report to permit the use of RENCO Structural Building System under the IBC (International Building Code).
The RENCO Structural Building System currently can include up to five (5) story structures. Through continued research and development, expanded approvals are in process, with full approval to build up to eight (8) stories expected by the end of 2024. As 95% of all Americans live in 8 stories or less, we believe this next level of approval will open an incredible amount of opportunity for use of this revolutionary product.
Related Stories
Building Enclosure Systems | Oct 30, 2024
Winners of Building Envelope Innovation Prize focus on secondary glazing
The U.S. Department of Energy (DOE) recently announced the winners of the first phase of the Building Envelope Innovation Prize. The prize targets high-performance, cost-effective secondary glazing systems to improve efficiency of commercial windows.
M/E/P Systems | Oct 30, 2024
After residential success, DOE will test heat pumps for cold climates in commercial sector
All eight manufacturers in the U.S. Department of Energy’s Residential Cold Climate Heat Pump Challenge completed rigorous product field testing to demonstrate energy efficiency and improved performance in cold weather.
3D Printing | Oct 9, 2024
3D-printed construction milestones take shape in Tennessee and Texas
Two notable 3D-printed projects mark milestones in the new construction technique of “printing” structures with specialized concrete. In Athens, Tennessee, Walmart hired Alquist 3D to build a 20-foot-high store expansion, one of the largest freestanding 3D-printed commercial concrete structures in the U.S. In Marfa, Texas, the world’s first 3D-printed hotel is under construction at an existing hotel and campground site.
Brick and Masonry | Oct 7, 2024
A journey through masonry reclad litigation
This blog post by Walter P Moore's Mallory Buckley, RRO, PE, BECxP + CxA+BE, and Bob Hancock, MBA, JD, of Munsch Hardt Kopf & Harr PC, explains the importance of documentation, correspondence between parties, and supporting the claims for a Plaintiff-party, while facilitating continuous use of the facility, on construction litigation projects.
AEC Tech | Sep 25, 2024
Construction industry report shows increased use of robotics on jobsites
Nearly two-thirds of contractors surveyed, who cited use of robotics on jobsites, are either using monitoring and/or service/labor robotics.
3D Printing | Sep 17, 2024
Alquist 3D and Walmart complete one of the nation’s largest free-standing, 3D-printed commercial structures
Walmart has completed one of the largest free-standing, 3D-printed commercial structures in the US. Alquist 3D printed the almost 8,000-sf, 20-foot-high addition to a Walmart store in Athens, Tenn. The expansion, which will be used for online pickup and delivery, is the first time Walmart has applied 3D printing technology at this scale.
Building Technology | Aug 23, 2024
Top-down construction: Streamlining the building process | BD+C
Learn why top-down construction is becoming popular again for urban projects and how it can benefit your construction process in this comprehensive blog.
Curtain Wall | Aug 15, 2024
7 steps to investigating curtain wall leaks
It is common for significant curtain wall leakage to involve multiple variables. Therefore, a comprehensive multi-faceted investigation is required to determine the origin of leakage, according to building enclosure consultants Richard Aeck and John A. Rudisill with Rimkus.
Affordable Housing | Aug 7, 2024
The future of affordable housing may be modular, AI-driven, and made of mushrooms
Demolished in 1989, The Phoenix Ironworks Steel Factory left a five-acre hole in West Oakland, Calif. After sitting vacant for nearly three decades, the site will soon become utilized again in the form of 316 affordable housing units.
Geothermal Technology | Jul 29, 2024
Rochester, Minn., plans extensive geothermal network
The city of Rochester, Minn., home of the famed Mayo Clinic, is going big on geothermal networks. The city is constructing Thermal Energy Networks (TENs) that consist of ambient pipe loops connecting multiple buildings and delivering thermal heating and cooling energy via water-source heat pumps.